How does triple-combed spunlace nonwoven fabric achieve uniform quality of compressed towels?

In the field of compressed towel production, triple-combed spunlace nonwoven fabric has become a key material for improving product quality with its excellent uniformity and appearance. Its unique web-forming process brings unparalleled quality advantages to compressed towels.

The core of the production of triple-combed spunlace nonwoven fabric is to use three carding machines to comb three layers of fiber raw materials into webs. This step-by-step combing method breaks the limitations of traditional web-forming processes in controlling fiber distribution. Each carding machine performs fine processing on a specific fiber layer, which can accurately adjust the arrangement and distribution density of the fibers. In the first combing process, the hydrophilic fiber raw materials required for the surface layer are combed into a uniform fiber web, ensuring that the surface layer of the compressed towel in contact with the skin has a delicate texture and good water absorption; the second combing machine processes the fiber raw materials of the middle layer, whether it is low-melting point fiber or fiber with functional ingredients added, it can achieve precise positioning and uniform distribution during the combing process, laying the foundation for the structural stability of the non-woven fabric; the third combing process is to finely comb the other surface fiber again, making the structure of the entire non-woven fabric more symmetrical and uniform.

Compared with other web-forming methods, the web-forming process of three-combing spunlace non-woven fabrics has significant advantages. The traditional web-forming process may cause uneven fiber distribution during fiber transportation and distribution due to factors such as unstable mechanical movement and differences in fiber raw materials. The three-combing process can independently control and optimize the processing of each layer of fiber through layered combing, greatly reducing the fiber distribution deviation caused by external interference. At the same time, during the spunlace reinforcement process, the uniform fiber distribution state can make the spunlace water flow act more evenly on the fiber web, further strengthening the entanglement effect between the fibers, thereby ensuring the flatness and fineness of the final non-woven fabric surface.

This uniform fiber distribution characteristic directly gives the three-combed spunlace non-woven fabric a high uniformity in appearance. Its surface is as smooth as a mirror, without obvious thickness differences and fiber accumulation, and every detail shows a delicate texture. When it is applied to the production of compressed towels, this appearance uniformity is transformed into a significant product advantage. The high-quality appearance enhances the visual texture of the compressed towel, whether in hotel rooms, beauty salons, or home use scenarios, it can give people a delicate and professional first impression, satisfying consumers' pursuit of product quality.

In actual use, the uniform fiber distribution makes the cleaning effect of the compressed towel more stable and consistent. Since there are no weak areas or overly dense areas caused by uneven fiber distribution inside the material, the towel can exert similar cleaning capabilities in all parts when it comes into contact with stains. Whether wiping fine dust off the face or cleaning oil stains on the hands, the compressed towel can apply force evenly to ensure that the stains are effectively removed, and there will be no repeated wiping due to insufficient local cleaning force, which not only improves the cleaning efficiency, but also avoids damage to the skin caused by excessive friction.

In addition, the uniform fiber distribution also has a positive impact on the durability of the compressed towel. During the use and compression recovery process, the uniform structure makes the various parts of the towel bear force evenly, reducing the risk of breakage due to stress concentration and extending the service life of the product. This uniformity also helps the compressed towel maintain a good shape during storage and transportation, and is not prone to deformation, wrinkles and other problems that affect the appearance and use experience.